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Pneumatic double valve Product List

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ROSS Air Pressure Solenoid Valve Double Valve DM2 (DM Square)

ROSS Air Pressure Solenoid Valve Double Valve DM2 (DM Square)

This is a double valve compliant with safety category 4.

One of the important features of the ROSS double valve is that it has a duplex (dual mechanism) design. The ROSS double valve incorporates two independent 3/2 normally closed three-way valves into a single common body. Each of these two valve bodies is operated by its own dedicated 3/2 normally closed pilot valve. When both pilot valves are energized simultaneously, both main valve bodies operate at the same time. The probability of both valve bodies malfunctioning simultaneously in the same cycle is extremely low, ensuring higher safety compared to single valves. Additionally, this product is certified by BG at the highest safety level, Performance Level (PL) 'E'.

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"Double Valve" Cross Flow Series

"Double Valve" Cross Flow Series

Contributing to malfunction! A valve with a significantly lower likelihood of malfunction compared to a single valve, ensuring high safety.

One of the important features of the "double valve" is that the valve has a duplex (dual mechanism). This valve incorporates two independent 3/2 normally closed three-way valves into a single common body. Each of these two main valve bodies is operated by a dedicated 3/2 normally closed pilot valve. When both pilot valves are energized simultaneously, both main valve bodies operate at the same time. The "double valve" is much safer than a single valve because the likelihood of both valve bodies malfunctioning simultaneously during the same cycle is extremely low. 【Lineup】 ○ With EP sensor ○ Without EP sensor ○ With pressure switch (PS) sensor For more details, please contact us or download the catalog.

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When labor accidents occur, companies suffer significant damage!

When labor accidents occur, companies suffer significant damage!

I will introduce examples of disaster costs arising from labor accidents.

This document introduces examples of disaster costs arising from occupational accidents. When an occupational accident occurs, there are not only financial losses but also various issues such as a decline in corporate image, employee turnover, and decreased retention rates. Safety management to prevent accidents is related to various benefits for the company, so it is essential to pay careful attention and not neglect it. [Contents] ■ Direct costs paid to the victims ■ Indirect costs, which often exceed direct costs ■ Reference URL *For more details, please refer to the PDF document or feel free to contact us.

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[Information] The first step in learning about safety. What are the global safety standards?

[Information] The first step in learning about safety. What are the global safety standards?

We will introduce the system of international standards such as ISO standards and IEC standards.

This document introduces the system of international standards such as ISO standards and IEC standards. As international safety standards for machinery and systems, there are ISO standards and IEC standards. These two standards target different fields; in the industrial sector, ISO standards pertain to mechanical systems, while IEC standards relate to electrical systems. Additionally, ISO/IEC Guide 51 divides ISO and IEC standards into three levels, allowing for a combination that can accommodate various products. [Contents] ■ International standards: ISO standards and IEC standards ■ Three standards in ISO/IEC Guide 51 - A standards - B standards ■ Reference URL *For more details, please refer to the PDF document or feel free to contact us.

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[Information] Aiming to reduce power consumption by introducing pulse blow.

[Information] Aiming to reduce power consumption by introducing pulse blow.

Introducing the role of "pulse blow," which is expected to significantly improve efficiency, and its relationship with electricity.

This document introduces the role of air blow in factories, its relationship with electricity, and the "pulse blow" method, which is expected to significantly improve efficiency. While air blow contributes to enhancing product quality, did you know that it actually consumes a large amount of electricity during operation? By reviewing and improving air blow systems, you can efficiently reduce the costs associated with electricity consumption. This also leads to energy savings and improvements in product quality. For the smooth operation of your factory, we encourage you to consider the introduction of pulse blow. [Contents] ■ Essential for product manufacturing! The role of air blow and its relationship with electricity ■ Also contributes to product quality improvement! The key points are "pressure" and "timing" - Reduction of air consumption - Improvement of blowing power through intermittent impact *For more details, please refer to the PDF document or feel free to contact us.

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What is MTTF, which represents the lifespan of a product?

What is MTTF, which represents the lifespan of a product?

A key point in selecting safety-related products! Introduction to MTTF (Mean Time to Failure).

This document introduces MTTF (Mean Time to Failure), which represents the lifespan of a product. Since MTTF is used for products that cannot be repaired, it has the same meaning as the so-called average lifespan. Generally, the larger the MTTF value, the longer the product can be used stably over time. [Contents] ■ What is MTTF, the indicator of product lifespan? ■ MTBF is used for repairable products ■ Common issues with MTTF and MTBF: the discrepancy between theoretical values and actual experience ■ Reference URL *For more details, please refer to the PDF document or feel free to contact us.

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[Data] Ensuring safety through the redundant structure of 2-channel systems.

[Data] Ensuring safety through the redundant structure of 2-channel systems.

The HBB (Hydraulic Shut-off & Tank Return Valve) from ROSS is designed to handle not only single failures (such as failure of one side of the valve body) but also...

Content of the scene: A solenoid valve (power control element) was installed to ensure safety through a redundant structure and cross-checking (mutual monitoring) in a dual-channel system. Therefore, even in a situation where one valve body was broken and could not shut off the hydraulic pressure, the other valve body operated normally, shutting off the hydraulic pressure and returning it to the tank, allowing the operator to safely complete the mold change.

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New Powder Clogging Solution "AIRSWEEP"

New Powder Clogging Solution "AIRSWEEP"

Using compressed air or gas at 0.5 to 0.7 MPa! It can solve clogging problems that could not be resolved with a knocker or vibrator.

"AIRSWEEP" is a new method for completely controlling the first-in, first-out flow of powder and resolving blockages. With a kit available, it can be easily installed from the outside of the container. It lifts the powder along the walls of the container using compressed air. A typical system consists of an AirSweep nozzle, solenoid valve, controller, air tank, etc., and the compressed air (gas) usage is only 0.28m3/min. 【Features】 ■ Easy installation from the outside of the container with an available kit ■ Specially shaped nozzle (patented) ■ Composed of AirSweep nozzle, solenoid valve, controller, air tank, etc. ■ The compressed air (gas) usage of a typical system is only 0.28m3/min ■ Uses compressed air or gas at 0.5 to 0.7Mpa *For more details, please refer to the PDF document or feel free to contact us.

  • Pneumatic Equipment
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[Case Study] Resolving Coal Blockages with AIRSWEEP

[Case Study] Resolving Coal Blockages with AIRSWEEP

The investment recovery period is only 2 weeks! A case where AIRSWEEP resolved coal blockages.

The Scrubgrass power plant in Venango County, Pennsylvania, generates electricity using a byproduct of mining, known as asphalt waste coal. With advanced environmental control technology, this coal is utilized as a clean energy source. In 2003, the Scrubgrass power plant was facing issues with coal transportation and was seeking solutions to resolve chute blockages. The company installed two "Airweep (model VA-51) units" on the chute leading to the hammer mill. After running continuously during a 12-hour shift, there were no occurrences of chute blockages at all. *For more details, please refer to the PDF document or feel free to contact us.*

  • Emulsifier/Disperser
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Air Sweep for Material and Powder Clogging Prevention in Hopper Silos

Air Sweep for Material and Powder Clogging Prevention in Hopper Silos

Eliminate manual removal work and address labor accident measures. Solve powder clogging that cannot be resolved with knockers or vibrators. *Video and explanatory materials available.

This solution allows for the bursting of compressed air or inert gas at regular intervals, enabling the compressed air (or inert gas) to penetrate between the container walls and the material, lifting the material away from the walls and stirring it, thereby eliminating ridges and rat holes. By flowing compressed air (or inert gas) along the walls of the container and blowing off the material adhered to the walls, it contributes to the internal cleaning of the container and prevents material contamination between batches. ★ We offer improvement proposals! ★ If you send us the information below, we will provide a "Proposal for Improvement" summarizing product selection and effective installation methods for containers. Please feel free to contact us! L Material name L Container drawings (hand-drawn or punch drawings are acceptable) L Pressure of the air (gas) you can prepare 【Features】 ■ Powerful bursts to disperse materials ■ Sends shock waves along the inner walls of the hopper ■ Lifts and activates stalled materials ■ Breaks the friction between the material and the hopper wall ■ Pulses with a pre-set sequence * For more details, please refer to the PDF document or feel free to contact us.

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  • Emulsifier/Disperser
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Design of Air Pressure Lockout/Tagout (LOTO) System

Design of Air Pressure Lockout/Tagout (LOTO) System

Publication on the design of an air pressure lockout/tagout (LOTO) system based on the announced safety standards!

The Lockout Tagout (LOTO) system is an important procedure to protect employees from hazards while operating, servicing, inspecting, and maintaining machinery and facilities. There are four main concerns to address in order to ensure employee safety and increase the likelihood that procedures are followed during pneumatic lockout. This document provides a detailed explanation, so please take a moment to read it. [Contents] ■ Simplifying lockout procedures ■ Time taken to reach a safe state for the machinery ■ Verification of a safe state ■ Safely restoring pneumatic pressure *For more details, please refer to the PDF document or feel free to contact us.

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[Instruction Manual] High Control Reliability Double Valve 'MCSE Series'

[Instruction Manual] High Control Reliability Double Valve 'MCSE Series'

"Notes on safety" and "services and maintenance" are included!

This document is the instruction manual for our high-reliability double valve 'MCSE Series' used for safe exhaust (release) control. It includes information on "Prerequisites for Using This Product," as well as "Assembly and Installation," "Care and Maintenance," and "Specifications." Important information is provided to safely and properly assemble and test the product, so please take the time to read it. [Contents (Partial)] ■ About This Document ■ Safety Precautions ■ Product Identification ■ Prerequisites for Using This Product ■ Package Contents *For more details, please refer to the PDF document or feel free to contact us.

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Data "Reference Data on Aerodynamics" *Free of Charge

Data "Reference Data on Aerodynamics" *Free of Charge

A professional in air pressure control equipment explains it clearly! It includes the principles and laws of aerodynamics, basic terminology and symbols, as well as how to determine the response time of valves.

"Aerodynamics" is the study of the mechanical properties of gases. The commonly used "compressed air" is employed in industrial applications that handle gases, and the mechanical properties of high interest are pressure, volume, and temperature. This document explains the principles and laws of aerodynamics, basic terminology, symbols, how to determine the response time of valves, and a flowchart at Cv=1. The content is designed to be easy to understand for beginners. 【Table of Contents (Partial)】 ■ Principles of Aerodynamics ■ Flow Coefficient ■ Explanation of Terms Used ■ Standard Testing ■ Response Time of Valves ■ Flowchart at Cv=1 ★ We are celebrating our 100th anniversary. Our company manufactures and sells pneumatic control valves and other pneumatic machinery and accessories. In addition to safety valves, double valves, and single valves, we also offer high-performance solenoid valves. Please feel free to contact us regarding our products. *You can view it immediately from the download. Feel free to reach out with any inquiries.

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[Useful Materials for Machine Safety] Methods for Risk Assessment and Examples of Judgment Criteria

[Useful Materials for Machine Safety] Methods for Risk Assessment and Examples of Judgment Criteria

We will introduce a new risk assessment method for conducting risk assessments on machines/equipment that use hydraulic energy!

【Useful Materials for Machine Safety】Methods of Risk Assessment and Examples of Judgment Criteria ★ "Machine safety" refers to the practice of anticipating potential accidents that may occur when using machinery and taking measures to enhance safety in order to prevent such accidents from happening. ★ ~ The Importance of Risk Assessment for Pneumatic and Hydraulic Equipment ~ To ensure the safety of pneumatic and hydraulic machinery, risk assessment is the first step! This document introduces key points to consider when conducting a risk assessment for machines/equipment that use pneumatic and hydraulic energy. 1. General methods of risk assessment as outlined in standards such as ISO 12100 2. The pressure of the power source and the strength (energy) of the machine 3. Operating conditions of the equipment and machinery And more.

  • Hydraulic Equipment
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[Technical brochure available] "Pneumatic Safety" in Machine Safety

[Technical brochure available] "Pneumatic Safety" in Machine Safety

Explaining air pressure safety in this one book! A technical booklet on safety-related devices against misoperation and unintended activation (5 chapters in total) is now available.

ROSS provides a range of products specialized in safety, represented by items such as "L-O-X," "EEZ-ON," "P.O. Check," and "Double Valve," as well as application circuit technology for constructing pneumatic systems using these devices. When designing machinery, it is essential to implement inherently safe design strategies that anticipate mistakes and failures. A useful tool in this regard is risk assessment. This book explains pneumatic safety in machine safety. [Table of Contents] ■ Chapter 1 Safety of Control - It doesn't end with just electrical wiring. ■ Chapter 2 Lockout/Tagout (LOTO) and Energy Isolation ■ Chapter 3 ANSI Z244 - Monitored Power Systems ■ Chapter 4 Risk Assessment and Pneumatic Systems ■ Chapter 5 Q&A *Technical pamphlet available! *For more details, please visit our website for materials or feel free to contact us. https://rossasia.co.jp/column/

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[Information] Creating a Safe Environment through Workplace Risk Assessment

[Information] Creating a Safe Environment through Workplace Risk Assessment

The key is to "quantify"! An introduction to risk assessment in the workplace and operations.

This document introduces the specific methods and points of caution for conducting risk assessments in the workplace and during operations. "Risk assessment," which refers to the process of identifying, clarifying, and evaluating risks present in the field, is extremely important for the operation of machinery and systems. To achieve a truly safe workplace, it is necessary to conduct risk assessments based on extensive knowledge and the latest information. [Contents] ■ What is risk assessment? Check the methods and points of caution - The necessity of risk assessment - How to conduct a risk assessment - Points of caution in risk assessment ■ High risk! Risk assessment of control valves *For more details, please refer to the PDF document or feel free to contact us.

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Is it dangerous to take MTTF at face value? The relationship between MTTF and reliability.

Is it dangerous to take MTTF at face value? The relationship between MTTF and reliability.

The lifespan of a product is a major selection point! Introducing the relationship between product reliability and MTTF.

This document introduces the relationship between product reliability and MTTF (Mean Time to Failure). MTTF is often used as an indicator to understand the lifespan of a product. If the MTTF of a product is known, one can grasp the average lifespan of that product. Additionally, while utilizing MTTF as one of the indicators, it is important to be aware that theoretically, there is approximately a 63% probability of failure occurring before reaching the MTTF. [Contents] ■ Reliability indicating the probability of the product operating ■ Relationship between MTTF and reliability ■ Reference URL *For more details, please refer to the PDF document or feel free to contact us.

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Understanding the flight method (unofficial) of category-specific architecture.

Understanding the flight method (unofficial) of category-specific architecture.

Introducing a way to understand the flight-style (unofficial) specifications of each category in SO13849-1 architecture!

Among the four items that determine the Performance Level (PL) of ISO13849-1, there is the category (Categories). It is divided into five levels: B, 1, 2, 3, and 4, according to the specified architecture, with the required safety functions becoming stricter at each level. This is a simplified (informal) method to understand the safety levels of the specified architecture. In this document, we will convey a simple way to understand the surface aspects of this safety category using airplanes. [Contents] ■ Category B ■ Category 1 ■ Category 2 ■ Category 3 ■ Category 4 *For more details, please refer to the PDF document or feel free to contact us.

  • Hydraulic Equipment
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Let's check the laws and regulations to protect the workplace environment!

Let's check the laws and regulations to protect the workplace environment!

Let's check what laws and regulations have been established to protect the workplace environment where we work!

This document introduces the "Labor Safety and Health Act," which serves as the foundation for protecting workplace environments. The "Labor Safety and Health Act," established in 1972, aims to ensure the safety and health of workers in the workplace and promote the creation of a comfortable work environment by implementing comprehensive and planned measures to prevent labor accidents. This includes establishing hazard prevention standards, clarifying responsibility systems, and promoting voluntary activities in conjunction with the Labor Standards Act. Additionally, it includes information on the "Labor Accident Prevention Plan," which outlines key areas the government is focusing on to reduce labor accidents. [Contents] ■ About the "Labor Safety and Health Act" ■ About the "Labor Accident Prevention Plan" *For more details, please refer to the PDF document or feel free to contact us.

  • Hydraulic Equipment
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The peace of mind provided by monitored valves.

The peace of mind provided by monitored valves.

Valves with monitoring devices can detect valve body failures. Operators can focus on their work with peace of mind.

Content of the scene A valve with a monitoring device performs 1) fault detection, 2) output of fault signals, and 3) prevention of restart when a failure occurs on one side. In particular, 3) ensures that the valve does not operate even if power is supplied during a fault, thereby ensuring the safety of the operator. With monitoring, the operator is freed from checking for air leaks and can focus on more productive tasks.

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Proposal for Reducing Compressed Air Consumption: "High-Durability Solenoid Valve for Pulse Blow"

Proposal for Reducing Compressed Air Consumption: "High-Durability Solenoid Valve for Pulse Blow"

Compressed air is one of the expensive forms of energy produced by operating a compressor. The majority of it is used in the air blow (cooling) process.

This is a poppet-type solenoid valve with high durability and high responsiveness. By rapidly turning the poppet solenoid valve ON/OFF, it is possible to intermittently blow air (cooling) and significantly reduce the amount of compressed air used. By accurately controlling the frequency (the number of ON/OFF cycles per second) and the duty cycle (the ratio of ON to OFF), it is possible to maintain sufficient blowing force required for the application while reducing compressed air usage by more than 50%. Additionally, our poppet valves are not disposable. We sell internal component sets such as O-rings and pistons, so by replacing worn parts, you can continue to use the main unit. The size of the pulse blow valve is wide-ranging, with options available up to super large diameter (65A)!

  • Pneumatic Equipment
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[Case] Material flow issues with the dry sorbent injection (DSI) method at a power company.

[Case] Material flow issues with the dry sorbent injection (DSI) method at a power company.

Installed in the trough of the screw conveyor! It continues to operate without any compliance issues.

A major coal-fired power plant in the Midwest of the United States needed to meet federal emissions standards while maximizing power output. To achieve this, the plant installed a Dry Sorbent Injection (DSI) system designed to reduce emissions of hydrochloric acid and sulfur dioxide. However, DSI technology relies on poorly flowing bulk solid materials such as hydrated lime, trona, soda ash, and sodium bicarbonate. Therefore, a "VA-51 AirSweep" was installed in the trough of the screw conveyor. As a result, the power plant has been continuously operational since the fall of 2015, with no compliance issues, thanks to the support of the DSI system and the Airsweep material activation system. *For more details, please refer to the PDF document or feel free to contact us.*

  • Emulsifier/Disperser
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[Case] Solving several fluidity issues associated with titanium dioxide treatment.

[Case] Solving several fluidity issues associated with titanium dioxide treatment.

Solve process issues! Achieve greater production capacity than expected while producing high-quality products.

To manufacture products of superior quality, international major paint and coating manufacturers needed to use a new grade of titanium dioxide (TiO2). The new material consists of finer and lighter particles, which tend to form bridges over the vibration feeder system already installed in the storage silos. Therefore, the feeder was replaced with a live bin bottom, and four "VA-12 (1-1/2") AirSweep units" were installed approximately 60 cm above the live bottom. By solving process issues using this system, we are producing high-quality products while achieving a production capacity greater than expected. *For more details, please refer to the PDF document or feel free to contact us.*

  • Emulsifier/Disperser
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[Case Study] AIRSWEEP Crash Flow Issues in Mineral Processing Plants

[Case Study] AIRSWEEP Crash Flow Issues in Mineral Processing Plants

The filling time for the Furecon bag has been reduced from 1 hour to 2 minutes! Productivity has increased by 3000%.

Alumina-based industrial mineral processors handle over 120,000 tons of materials annually for the refractory and abrasive industries. The rapid transfer of processed materials from storage containers to bulk bags has been an ongoing issue regarding brand identity guidelines at the factory. Therefore, a trial run was conducted for the pneumatic flow assistance system, "AirSweep System," designed to provide on-demand bulk material flow. As a result, the product eliminated all blockages near the container outlet, reduced the filling time of bulk bags from 1 hour to 2 minutes, and improved productivity by 3000%. *For more details, please refer to the PDF document or feel free to contact us.

  • Emulsifier/Disperser
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[Example] The material activation system continuously feeds the ingredients for pet food.

[Example] The material activation system continuously feeds the ingredients for pet food.

Strategically placed in the dry mix container! Flowing efficiently and safely through the processing system.

For pet food manufacturers, avoiding cross-contamination is central to the manufacturing process. "Bulk material flow issues," such as rat holes, bridging, and other material blockages, reduce the flow of materials through the processing system and increase the likelihood of cross-contamination. In 2018, research was conducted to replace the ineffective material activation system in use at the time with a new system, planning the introduction of "AirSweep." By converting pet food ingredients from vibrators and air-powered hammers to this unit, the processing system has become more efficient and safe in its flow. *For more details, please refer to the PDF materials or feel free to contact us.*

  • Other powder equipment
  • Powder Conveyor Device
  • Pneumatic double valve

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Example: Separating sticky foods like an air knife.

Example: Separating sticky foods like an air knife.

There is no bridging happening at all! This system is being implemented in all factories in the United States.

The cheese manufacturer found themselves in a very troublesome situation. The concentrated whey protein, which has a very high moisture and fat content, tends to bridge during discharge, and due to the solidified material, a fire occurred in one of their bug houses. Bridging needed to be urgently resolved for safety reasons. Therefore, they introduced the "AirSweep USDA 135." As a result, there has been no bridging at the cheese manufacturer, and they are now implementing this system in all their facilities across the United States. *For more details, please refer to the PDF materials or feel free to contact us.*

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  • Powder Conveyor Device
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New solution "AIRSWEEP TRI-TRI series"

New solution "AIRSWEEP TRI-TRI series"

Introducing a new solution for powder clogging in the food, beverage, and pharmaceutical industries!

The "AIRSWEEP TRI-TRI Series" is a new solution for powder clogging in the food, beverage, and pharmaceutical industries. The lineup includes "VA-06-TRI-TRI" and "VA-12-TRI-TRI." Additionally, the "Rebuild Kit" includes components such as the valve shaft, spring guide, compression washer, and compression spring. 【Lineup】 ■ VA-06-TRI-TRI ■ VA-12-TRI-TRI *For more details, please refer to the PDF document or feel free to contact us.

  • Dispersion/emulsification equipment/homogenizer
  • Other emulsification and dispersion equipment
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Material Activation System "AirSweep Straight Shooter"

Material Activation System "AirSweep Straight Shooter"

Uses high-quality steel with long lifespan! It disperses accumulated substances by emitting a very powerful and concentrated air pulse.

The "AirSweep Straight Shooter" is a product designed for applications that require a linear air wave to reach areas inaccessible with the standard AirSweep's 360-degree pulse pattern and activate materials. Available in all standard AirSweep sizes (3/4", 1-1/2", 2"). The patented design features only one moving part, allowing for resealing immediately after the pulse, preventing clogging and material buildup. 【Features】 ■ The system can be installed both inside and outside of silos ■ Uses energy-efficient factory compressed air ■ Can be installed in metal, concrete, fiberglass, and wooden silos ■ Made with high-quality steel for long lifespan ■ Prevents clogging and material buildup *For more details, please refer to the PDF document or feel free to contact us.

  • Other powder equipment
  • Powder Conveyor Device
  • Pneumatic double valve

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[Data] Safety + Machine Operating Time = Money

[Data] Safety + Machine Operating Time = Money

Lockout/tagout-related standards help improve productivity and profitability while prioritizing safety.

Many people consider compliance with safety standards to be a cost without benefits. However, safety standards related to lockout/tagout can help promote safety while improving productivity. Safety and production uptime are equivalent to money. Single Point Lockout (SPLO) is a method that reduces the number of lockout locations, and by incorporating SPLO, compliance with standards is achieved, leading to real savings and benefits. This document provides a detailed explanation, so please take a look. [Contents] ■ Standard Practices ■ Getting Out of a Jam *For more details, please refer to the PDF document or feel free to contact us.

  • Other safety equipment
  • valve
  • Pneumatic double valve

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Improving safety and productivity simultaneously.

Improving safety and productivity simultaneously.

Collaboration with partners creates benefits for customers! Information on the collaboration between safety controllers and valves, among other topics.

Manufacturers are showing a greater understanding of machine safety requirements than ever before. They want to provide safe machines for their employees while maintaining productivity, and many are utilizing methods such as safety-integrated controls to improve productivity while protecting workers. For example, Schneider Packaging Equipment Co., Inc. collaborates with our safety valve manufacturer, Ross Controls, to design integrated safety systems for Schneider Packaging's machines, enabling operators to perform daily repetitive tasks safely. This document provides a detailed explanation, so please take a moment to read it. [Contents] ■ Collaboration with partners creates customer benefits ■ Coordination between safety controllers and valves ■ One swift action ■ Working hand in hand *For more details, please refer to the PDF document or feel free to contact us.

  • Other safety equipment
  • valve
  • Pneumatic double valve

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